Metals Archives - Hasacom

Hard Drawn Aluminum Wires

Zahra Kasraei — Tue, 04 Nov 2025 20:43:29 +0000

Hard Drawn Aluminum Wires are manufactured from EC Grade 1350 / 1370 aluminum rods through a cold-drawing process without intermediate annealing.
This process increases the tensile strength while maintaining high electrical conductivity, making them ideal for electrical conductors, aerial wires, braiding, and cable manufacturing.
These wires are used for overhead power lines, mechanical reinforcement strands, screening, and binding where both conductivity and strength are required.

Main Features
Produced from EC Grade Aluminum 99.7–99.8 % purity (1350 / 1370)
High tensile strength: 130–160 MPa
Conductivity: ≥ 61 % IACS
Density: 2.703 g/cm³
Smooth, bright surface finish
Manufactured according to EN 1715 / ASTM B233 / IEC 60182 / TS 1370

Technical Data – Typical Dimensions
Hard Drawn Aluminum Wires

Nominal Dia (mm)	Cross Section (mm²)	Approx. Mass (kg/km)	Tensile Strength (MPa)	Conductivity (% IACS)	Typical Applications
1.20	1.13	3.06	150–160	≥ 61	Braiding / Screening
1.40	1.54	4.18	150–160	≥ 61	Control Cable Conductors
1.80	2.54	6.89	145–155	≥ 61	Aerial Drop Wires
2.00	3.14	8.52	145–155	≥ 61	Binding Wires
2.40	4.52	12.3	140–150	≥ 61	Conductor Stranding
2.60	5.31	14.4	140–150	≥ 61	Low Voltage Cables
3.00	7.07	19.2	135–145	≥ 61	Overhead Conductors
3.20	8.04	21.9	135–145	≥ 61	Aerial Bundled Cables (ABC)
3.80	11.34	30.8	130–140	≥ 61	MV Conductor Core Wires
4.10	13.20	35.8	130–140	≥ 61	Power Cable Stranding
4.50	15.90	43.1	130–140	≥ 61	Large Cable Conductors
5.00	19.63	53.2	125–135	≥ 61	Transmission Conductors

Other diameters available upon request (1.0 – 5.0 mm range).

Standards
EN 1715 / EN 50182 / IEC 60182 – Conductors for Overhead Lines
ASTM B233 – Aluminum 1350 Wire, Hard-Drawn
TS 1370 – Sert Çekilmiş Alüminyum Teller (Türk Standardı)
RoHS / REACH compliant

Applications
Conductors for overhead lines (AAC, AAAC, ACSR stranding wires)
Binding and screening applications in power cables
Braiding, grounding, and mechanical connections
Used as raw material for aluminum stranded conductors

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AAAC – All Aluminum Alloy Conductors

Zahra Kasraei — Tue, 04 Nov 2025 20:30:37 +0000

AAAC conductors are made from high-strength aluminum-magnesium-silicon (AlMgSi) alloy wires, concentrically stranded in one or more layers.
They combine excellent conductivity, corrosion resistance, and high tensile strength, making them suitable for medium and high voltage overhead lines where both mechanical performance and electrical efficiency are required.
The aluminum alloy (typically EN AW-6101 / 6201) offers improved mechanical strength compared to AAC, while maintaining good conductivity and low weight.

Main Features
Manufactured from AlMgSi (EN AW-6101 T81) aluminum alloy
High tensile strength and excellent sag performance
Superior corrosion resistance – ideal for coastal & industrial environments
Light weight and high conductivity (52–55 % IACS)
Concentric-lay stranding for flexibility and durability
Complies fully with EN 50182 / IEC 61089

Technical Data – Typical Dimensions
AAAC – All Aluminum Alloy Conductors (According to EN 50182 / IEC 61089)

Conductor Type	Construction (Wires × Dia. mm)	Nominal Cross Section (mm²)	Overall Dia (mm)	Approx. Mass (kg/km)	Breaking Load (kN)	DC Resistance (Ω/km @20°C)	ASTM Equivalent
AAAC 16 mm²	7 × 1.70	16	5.1	43	5.6	1.950	16.0 AAC Equ.
AAAC 25 mm²	7 × 2.14	25	6.4	67	8.5	1.210	25.0 AAC Equ.
AAAC 35 mm²	7 × 2.52	35	7.6	93	11.6	0.870	35.0 AAC Equ.
AAAC 50 mm²	7 × 3.00	50	9.0	133	15.9	0.645	50.0 AAC Equ.
AAAC 70 mm²	7 × 3.55	70	10.7	185	21.5	0.450	70.0 AAC Equ.
AAAC 95 mm²	7 × 4.04	95	12.1	245	28.7	0.330	95.0 AAC Equ.
AAAC 120 mm²	19 × 2.89	120	13.8	308	36.0	0.260	120.0 AAC Equ.
AAAC 150 mm²	19 × 3.15	150	15.0	380	43.5	0.210	150.0 AAC Equ.
AAAC 185 mm²	19 × 3.40	185	16.3	468	52.0	0.172	185.0 AAC Equ.
AAAC 240 mm²	19 × 3.78	240	18.2	605	64.0	0.128	240.0 AAC Equ.
AAAC 300 mm²	37 × 3.15	300	19.5	740	77.0	0.104	300.0 AAC Equ.
AAAC 400 mm²	37 × 3.55	400	22.0	980	98.0	0.082	400.0 AAC Equ.
AAAC 500 mm²	37 × 3.97	500	24.6	1220	118.0	0.066	500.0 AAC Equ.
AAAC 630 mm²	61 × 3.30	630	26.5	1530	142.0	0.052	630.0 AAC Equ.
AAAC 800 mm²	61 × 3.70	800	29.6	1940	177.0	0.041	800.0 AAC Equ.

Standards
EN 50182 / IEC 61089 – Overhead electrical conductors
TS EN 50182 / TS IEC 61089 – Turkish Standard equivalent
ASTM B399 / B399M – All-Aluminum Alloy Conductors (for reference)
BS 3242 – British Standard equivalent

Applications
Medium and high voltage overhead transmission lines
Areas with high wind or ice loading
Coastal and industrial environments with high corrosion risk
Alternative to ACSR in corrosive or weight-sensitive installations

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ACSR – Aluminum Conductor Steel Reinforced

Zahra Kasraei — Tue, 04 Nov 2025 19:48:54 +0000

ACSR conductors consist of a core of galvanized steel wires surrounded by one or more layers of EC Grade 1350 or 1370 aluminum wires concentrically stranded.
This combination provides excellent conductivity from aluminum and high mechanical strength from the steel core.
They are widely used for overhead transmission and distribution lines, especially where long spans, high tension, or severe climatic conditions exist.

Main Features
High electrical conductivity (≥ 61 % IACS)
Superior tensile strength due to galvanized steel core
Excellent corrosion resistance (Class A/B/C galvanization)
Suitable for LV / MV / HV overhead lines
Manufactured in compliance with EN 50182 / IEC 61089

Technical Data – Typical Dimensions
ACSR – Aluminum Conductor Steel Reinforced (According to EN 50182 / IEC 61089)

Type (EN 50182)	Trade Name	Stranding (Al/St)	Aluminium Area (mm²)	Steel Area (mm²)	Total Area (mm²)	Overall Dia. (mm)	Approx. Weight (kg/km)	Rated Tensile Strength (daN)	DC Resistance (Ω/km 20 °C)	Current (A)
ACSR 25/4	Raven	6 Al + 1 St	24.8	4.13	28.9	6.75	84	1 180	1.180	145
ACSR 35/6	Pigeon	6 Al + 1 St	34.4	5.73	40.1	8.10	115	1 560	0.857	185
ACSR 50/8	Drake	6 Al + 1 St	49.4	8.22	57.6	9.45	155	2 050	0.598	230
ACSR 70/11	Swan	6 Al + 1 St	68.4	11.39	79.8	10.80	205	2 620	0.433	280
ACSR 95/15	Rail	6 Al + 1 St	93.3	15.52	108.8	12.30	260	3 320	0.320	340
ACSR 120/20	Finch	6 Al + 1 St	118.6	19.72	138.3	13.50	315	3 980	0.265	390
ACSR 150/25	Drake(H)	6 Al + 1 St	147.3	24.49	171.8	14.85	380	4 690	0.214	435
ACSR 185/30	Peacock	6 Al + 1 St	182.5	30.33	212.8	16.20	465	5 500	0.176	480
ACSR 240/40	Lynx	6 Al + 1 St	240.1	39.87	279.9	18.00	610	6 760	0.134	540
ACSR 300/50	Panther	6 Al + 1 St	297.3	49.84	347.1	20.10	745	7 980	0.108	590
ACSR 400/65	Zebra	6 Al + 1 St	396.5	65.48	461.9	22.65	990	9 840	0.081	665
ACSR 500/85	Moose	6 Al + 1 St	496.3	83.42	579.7	25.35	1 230	11 450	0.065	740
ACSR 630/100	Lapwing	6 Al + 1 St	620.6	99.35	719.9	28.50	1 500	13 100	0.053	830
ACSR 800/125	Falcon	6 Al + 1 St	792.4	123.7	916.1	31.50	1 820	14 900	0.041	920
ACSR 1000/150	Eagle	6 Al + 1 St	989.5	148.4	1 137.9	34.50	2 200	16 800	0.033	1 020
ACSR 1250/190	Pelican	6 Al + 1 St	1 244.0	189.6	1 433.6	38.40	2 690	19 500	0.026	1 120

Standards
EN 50182 / IEC 61089 – Overhead electrical conductors (European and International Standard)
TS EN 50182 / TS IEC 61089 – Turkish Standard equivalent
ASTM B232 / B232M – American reference (code names)
BS 215 Part 2 – British Standard
DIN 48204 – German Standard

Applications
Overhead power transmission and distribution lines
Long-span installations and river crossings
High wind or ice load areas
Mountainous or coastal regions

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AAC – All Aluminum Conductors

Zahra Kasraei — Tue, 04 Nov 2025 18:16:51 +0000

AAC conductors consist of one or more layers of hard-drawn, high-conductivity aluminum wires (EC Grade 1350 or 1370) concentrically stranded.
They are used in overhead transmission and distribution lines where high conductivity, light weight, and corrosion resistance are required, especially in urban and coastal areas where span lengths are short and mechanical loads are low.

Main Features
High electrical conductivity (≥ 61% IACS)
Low weight and easy handling
Excellent corrosion resistance
Suitable for low and medium voltage overhead lines
Manufactured in compliance with EN 50182 / IEC 61089

Technical Data – Typical Dimensions
AAC – All Aluminum Conductors (According to EN 50182 / IEC 61089)

Conductor Type	Construction (Al Wires × Dia. mm)	Nominal Cross Section (mm²)	Overall Dia. (mm)	Approx. Mass (kg/km)	Breaking Load (kN)	DC Resistance (Ω/km @20°C)	Equivalent ASTM
AAC 16 mm²	7 × 1.70	16	5.1	43	4.5	1.910	Sparrow
AAC 25 mm²	7 × 2.14	25	6.4	67	6.8	1.200	Raven
AAC 35 mm²	7 × 2.52	35	7.6	93	9.3	0.868	Pigeon
AAC 50 mm²	7 × 3.00	50	9.0	133	12.8	0.641	Rabbit
AAC 70 mm²	7 × 3.55	70	10.7	185	17.6	0.443	Weasel
AAC 95 mm²	7 × 4.04	95	12.1	245	23.5	0.320	Raccoon
AAC 120 mm²	19 × 2.89	120	13.8	308	29.0	0.253	Dog
AAC 150 mm²	19 × 3.15	150	15.0	380	35.0	0.206	Wolf
AAC 185 mm²	19 × 3.40	185	16.3	468	42.0	0.168	Panther
AAC 240 mm²	19 × 3.78	240	18.2	605	52.0	0.125	Moose
AAC 300 mm²	37 × 3.15	300	19.5	740	63.0	0.100	Drake
AAC 400 mm²	37 × 3.55	400	22.0	980	83.0	0.078	Bear
AAC 500 mm²	37 × 3.97	500	24.6	1220	103.0	0.063	Eagle
AAC 630 mm²	61 × 3.30	630	26.5	1530	126.0	0.050	Hawk
AAC 800 mm²	61 × 3.70	800	29.6	1940	158.0	0.039	Swan

Standards
EN 50182 / IEC 61089 – Overhead Conductors (European and International Standard)
TS EN 50182 / TS IEC 61089 – Turkish equivalent standard
ASTM B231 / B231M – All-Aluminum Conductors (for reference)
BS 215 Part 1 – British equivalent standard

Applications
Overhead distribution and transmission lines
Short-span power lines in urban areas
Coastal and industrial environments
Temporary or emergency lines

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Copper Wire Rod 08 mm

Zahra Kasraei — Sun, 02 Nov 2025 07:44:05 +0000

Copper Wire Rod – Cu-ETP (C11000 / CW004A) is manufactured by the CCR – Continuous Casting and Rolling process to ensure uniform mechanical and electrical properties.
Its high conductivity and purity make it the preferred material for drawing fine and medium copper wires used in electrical conductors, cables, and enameled wire applications.

Standards:
ASTM B49 | EN 1977 | JIS C1100 | UNS C11000 | ISO 1634-1

Technical Data – Typical Dimensions
Copper Wire Rod 08mm (Cu_ETP)

Chemical Composition (% mass)

Element	Max (ppm)	Element	Max (ppm)
P	< 1	Bi	0.9
S	1.5	Ag	< 0.5
Te	4.1	Zn	3.6
As	< 1	Ni	< 1
Sb	1.2	Fe	1.4
Cd	< 0.2	Mn	< 0.2
Cu	≥ 99.997 %	—	—

Copper purity is continuously monitored during production.

Physical and Mechanical Properties

Property	Typical Value	Test Condition
Nominal Diameter	8.0 mm (5/16″)	EN 1977
Diameter Tolerance	± 0.38 mm	—
Oxygen Content	180–300 ppm	—
Density	8.94 g/cm³	20 °C
Electrical Conductivity	58.58 m/Ω·mm² (≈ 101.4 % IACS)	20 °C
Electrical Resistivity	≤ 17.24 nΩ·m	—
Tensile Strength	225 MPa ± 5	200 mm
Elongation	≥ 40 %	EN 1977
Surface Quality	Bright, smooth, crack-free	—

Applications
Electrical wire drawing (fine & medium)
Power, control & communication cables
Busbars, transformer windings
Copper alloy manufacturing

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Aluminum Wire Rod 9.5 mm

Zahra Kasraei — Sat, 01 Nov 2025 09:19:15 +0000

Aluminum wire rod 9.5 mm EC Grade 1370 is manufactured through a continuous casting and rolling (CCR) process from high-purity aluminum.
It provides superior drawability, uniform surface finish, and high electrical conductivity — making it the primary feedstock for producing aluminum electrical conductors, wires, and cables.

Standards
EN 1715, BS EN 573 – 3, ASTM B233, GOST 13843-78, EN AW 1370(EAL 99,7)

Technical Data – Typical Dimensions
Aluminum Wire Rod 9,5mm (EC Grade 1370)

Guaranteed Chemical Composition (%)
	Al	Fe	Si	Cu	Zn	B	Mn	Cr	Mg	Ti + V	Other
min	99,7	–
max	–	0,12	0,07	0,02	0,03	0,01	0,01	0,01	0,01	0,01	0,01

Mechanical & Electrical Characteristics
Metallurgical Delivery State	Tensile (MPa) Min–Max	Resistivity (Ω·mm²/m, 20 °C) max	Conductivity (% IACS) min
H 11 / R 8	80–95	0,02785	61,9
H 12 / R 10	95–110	0,02801	61,5
H 13	105–120	0,02801	61,5
H 14	115–130	0,02801	61,5

Applications
Aluminum and ACSR conductor manufacturing
Overhead power transmission cables
Distribution wires and low-voltage cable production
Electrical and mechanical wire drawing applications

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Copper Cathode

adminhasa — Sat, 01 Nov 2025 07:22:46 +0000

High-purity copper cathodes produced by electrolytic refining, containing a minimum copper content of 99.99% (Cu + Ag).
They are the primary raw material for manufacturing copper wire rods, bars, tubes, and various electrical conductors.
Our copper cathodes are sourced from certified refineries, ensuring consistent quality, excellent conductivity, and compliance with international standards such as ASTM B115, LME Grade A, and EN 1978 Cu-CATH-1.

Technical Data – Typical Dimensions
Copper Cathode (Cu+Ag 99.99%)

Property	Typical Value	Standard
Purity (Cu + Ag)	≥ 99.99 %	ASTM B115 / EN 1978 Cu-CATH-1
Dimension	914 × 914 mm (± tolerance)	Standard Sheet
Weight per Sheet	120 – 130 kg	Nominal
Conductivity	≥ 101 % IACS	IEC 60028
Appearance	Flat, uniform surface	Electrolytic Finish

Applications
Wire and cable manufacturing (ETP and OF copper wire rod production)
Electrical conductors and power cables
Busbars, transformers, and switchgear components
Brass and bronze alloy production

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