HFFR Halogen-Free Thermoplastic Insulation Compound

LSI01 is a halogen-free, low-smoke, flame-retardant thermoplastic compound for cable insulation applications.
It combines excellent processing characteristics with outstanding fire performance, mechanical strength, and electrical insulation stability — making it ideal for use in HFFR (LSZH) cable systems.

LSI01 is a thermoplastic, halogen-free compound developed for low-voltage and building wire insulation requiring low smoke emission and zero halogen gas release.
The compound exhibits high flexibility, excellent surface finish, and smooth extrusion performance.
It complies with major standards such as IEC 60502-1 (ST8), IEC 60092-359 (SHF1) and BS 7655 LTS1-LTS4.

Key Features:

  • Halogen-free and low smoke emission

  • Flame-retardant with excellent oxygen index (≥ 32 %)

  • High mechanical strength and flexibility

  • Excellent electrical insulation performance

  • Smooth extrusion and easy colorability

  • Complies with IEC, BS, and VDE standards

Technical Specifications:

Property Typical Value Test Method
Density 1.46 ± 0.02 g/cm³ IEC 60811-1-3
Tensile Strength ≥ 13 N/mm² IEC 60811-1-1
Elongation at Break ≥ 200 % IEC 60811-1-1
Tear Strength 8 N/mm BS 6469:99.1
Hardness (Shore D) 54 ± 2 ASTM D2240
Melt Flow Index (150 °C / 21.6 kg) 5 ± 1 g/10 min ASTM D1238
Oxygen Index ≥ 32 % ASTM D2863
Halogen Acid Gas Emission 0 % IEC 60754-1
Smoke Density 8 % ASTM D2843
Toxicity Index 1.7 NES 713
Hot Pressure (90 °C) ≤ 30 % IEC 60811-3-1
Cold Bending / Impact Pass IEC 60811-1-4

Processing Recommendations:

  • Recommended extruder compression ratio: 1 : 1.2

  • Typical extrusion temperature profile (°C):
    Zone 1: 130–140 | Zone 2: 140–145 | Zone 3: 145–160 | Head / Die: 155–170

  • Use low-shear, low-compression screws for best results.

  • Colorable with PE/EVA-based masterbatches.

Applications:

  • Power and control cable insulation

  • Building and indoor wiring (HFFR / LSZH)

  • Marine and industrial low-smoke cable systems

Packaging & Storage:
Supplied as pellets in 25 kg PP laminated bags.
Store below 30 °C, away from sunlight and humidity.
Do not stack directly on the ground.

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