XLPE Carbon Black Filled Compound

XLP12BC is a silane cross-linkable polyethylene compound used for insulation of Aerial Bundled Cables (ABC).
When combined with its catalyst masterbatch CAT12N, it ensures excellent mechanical strength, weather resistance, and stable long-term electrical performance.

XLP12BC is a pre-grafted polyethylene compound designed for moisture-cure crosslinking in cable insulation applications.
It is processed with its corresponding catalyst masterbatch CAT12N (5%) in standard extrusion lines.
The compound contains 2.5% carbon black for UV stability and weathering resistance, making it ideal for Aerial Bundled Cable (ABC) insulation.

Key Features & Advantages
Excellent weather and UV resistance (2.5% carbon black content)
Superior tensile strength and elongation
Reliable crosslinking through moisture exposure
Consistent extrusion performance and smooth surface finish
Complies with NF C 33-209, BS 7870-5, and IEC 60502-1

Technical Specifications

Property Typical Value Standard / Method
Melt Flow Index (190°C/5kg) 4 ± 0.5 g/10 min ASTM D1238
Density 0.930 ± 0.005 g/cm³ ASTM D792
Tensile Strength ≥ 18 N/mm² IEC 60811-1-1
Elongation at Break ≥ 400 % IEC 60811-1-1
Aging (10 days at 150°C) ΔTensile ≤ 25%, ΔElong. ≤ 25% IEC 60811-1-2
Hot Set Test (200°C, 0.3 MPa) Elongation ≤ 100%, Permanent ≤ 15% IEC 60811-2-1
Carbon Black Content 2.5 ± 0.5 % ASTM D1603

Processing Guidelines
Mix XLP12BC with CAT12N (95:5 ratio) at room temperature before extrusion.
Extrusion temperatures: 140–190°C (zone dependent).
Do not preheat or store premix for long durations.
Crosslinking by immersion in 90°C water (2–6 hrs) or steam (6–15 hrs).

Applications
Insulation of Aerial Bundled Cables (ABC)
Low and medium voltage insulation layers
Moisture-cured XLPE systems

Packaging & Storage
Supplied as pellets in 25 kg aluminum multilayer bags.
Store below 35°C, away from sunlight and humidity.
Use within 6 months of production and within 3–4 hours after opening.

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